Dry Cooler Air-Cooled Heat Rejection System
Haofeng Dry Coolers deliver efficient, waterless heat rejection for industrial processes, data centres, HVAC systems and closed-loop cooling circuits. Engineered for reliable continuous operation in demanding environments.
100 kW-2000KW
Cooling Capacity Range
−30°C - 50°C
Ambient Operating Range
Water Saving
Consumption
CE / ISO 9001
Certified
15+ Years Manufacturing
1,000+ Projects Delivered
Engineering Features
Product Features
Designed and manufactured to meet the rigorous demands of industrial heat rejection with zero water consumption and long service life.
High-Efficiency Aluminum Fin Coils
Mechanically expanded aluminum fins bonded to copper or stainless steel tubes for maximum thermal conductivity and corrosion resistance.
Variable-Speed EC Fan Motors
Electronically commutated fans with inverter control deliver precise airflow regulation, reduced energy consumption and low noise levels.
Hot-Dip Galvanized Steel Frame
Structural frame manufactured from galvanized sheet steel, providing outstanding corrosion protection and structural integrity for outdoor installations.
Modular & Scalable Design
Modular unit configuration allows capacity scaling by adding sections. Simplifies transport, site installation and future capacity expansion.
Closed-Loop Process Protection
Fluid never contacts ambient air. Eliminates contamination, scaling and biological growth risks. Suitable for glycol, process fluids and treated water.
PLC / BMS Integration Ready
Standard Modbus RTU/TCP communication interface. Compatible with building management systems and industrial automation platforms.
How It Works
Working Principle
Dry coolers reject heat entirely through sensible air-side heat transfer -- no evaporation, no water consumption.
Schematic: Air-side sensible heat rejection -- no water contact with process fluid
Hot Fluid Enters the Coil
Process fluid (water, glycol solution or other heat transfer fluid) at elevated temperature enters the dry cooler coil circuit through the inlet manifold.
Fans Draw Ambient Air Across Coil
Axial fans force or draw ambient air across the finned coil surface. The large fin surface area maximizes contact between the hot fluid tubes and the cooler air stream.
Sensible Heat Transfer
Heat transfers from the fluid through the tube wall and aluminum fins to the air by convection. No evaporation occurs -- the process is entirely dry. Achievable outlet temperature is limited by ambient dry-bulb temperature.
Cooled Fluid Returns to Process
The cooled fluid exits through the outlet manifold and returns to the process equipment -- compressor, chiller, hydraulic system or production machinery -- completing the closed loop.
Key Engineering Note: Minimum achievable outlet temperature = ambient dry-bulb temperature + approach temperature (typically 5-10°C). Accurate site dry-bulb data is essential for correct equipment selection.
Engineering Data
Technical Specifications
Standard performance data for Haofeng HF-DC Series Dry Coolers. Custom configurations available upon request.
| Parameter | HF-DC 100 | HF-DC 250 | HF-DC 500 | HF-DC 1000 |
|---|---|---|---|---|
| Cooling Capacity | 100 kW | 250 kW | 500 kW | 1,000 kW |
| Fluid Inlet Temperature | 40°C (Standard) / Custom | |||
| Fluid Outlet Temperature | 30°C (Standard @ 35°C DBT) | |||
| Design Dry-Bulb Temp | 35°C (Customizable) | |||
| Water / Glycol Flow Rate | 14.3 m³/h | 35.8 m³/h | 71.6 m³/h | 143 m³/h |
| Fan Power (Total) | 2 × 1.5 kW | 4 × 2.2 kW | 4 × 4.0 kW | 8 × 4.0 kW |
| Working Pressure | 10 bar (Standard) / 16 bar (Option) | |||
| Noise Level | ≤ 65 dB(A) | ≤ 68 dB(A) | ≤ 70 dB(A) | ≤ 72 dB(A) |
| Coil Material | Copper Tube + Aluminum Fin (SS option) | |||
| Frame Material | Hot-Dip Galvanized Steel | |||
| Power Supply | 380V / 415V / 460V, 3Ph, 50/60Hz | |||
| Ambient Operating Range | −30°C to +50°C | |||
| Connection Type | Flanged / Threaded (as specified) | |||
All specifications are based on standard operating conditions. Submit your actual operating parameters -- inlet temperature, flow rate, ambient dry-bulb temperature and glycol concentration -- for a precise thermal selection and custom quotation.
Equipment Anatomy
Component Showcase
Every component is selected and tested to ensure long-term reliability in industrial environments.
Aluminum Fin Coil
Hydrophilic-coated aluminum fins mechanically bonded to copper or stainless steel tubes. Fin spacing optimized for low air-side pressure drop and high heat transfer efficiency.
EC Fan & Motor
Electronically commutated motor with integrated inverter. IP54 protection rating, Class F insulation, IE3 efficiency. Low starting current and smooth speed control from 0-100%.
Galvanized Steel Frame
Hot-dip galvanized structural steel frame with ≥85 µm zinc coating. Designed for rooftop and outdoor ground-level installation. Optional stainless steel frame available.
Control Panel & Sensors
IP55 rated electrical panel with PLC controller, Modbus communication, temperature sensors, pressure gauges and circuit protection. Remote monitoring ready.
Tube Material
Copper / SS 304 / SS 316
Fin Material
Aluminum (Hydrophilic Coated)
Fan Diameter
500 mm - 1,500 mm
Certification
CE / ISO 9001 / SGS / TÜV
Manufacturing Excellence
Workshop & Assembly
Every dry cooler is assembled, pressure-tested and inspected in our 36,000 m² production facility in Weifang, Shandong, China before shipment.
Sheet Metal Fabrication
CNC laser cutting and precision bending of galvanized and stainless steel panels. Tight dimensional tolerances for consistent unit assembly.
Coil Brazing & Welding
Certified welders perform copper tube brazing and manifold welding. All joints are visually inspected and helium leak-tested before coil installation.
Pressure & Leak Testing
Every coil circuit is hydraulically pressure-tested to 1.5× working pressure. Leak detection confirms zero defects before final assembly.
Final QC & Documentation
Completed units undergo final dimensional check, fan run-test and electrical inspection. Full test reports, CE declarations and data sheets issued with each order.
Industries Served
Application Range
Haofeng Dry Coolers are deployed across a wide range of industries where waterless, reliable heat rejection is required.
Data Centres
Free cooling and supplemental heat rejection for server room chilled water loops. Waterless operation eliminates legionella risk in mission-critical facilities.
HVAC & Building Services
Condenser heat rejection for commercial chillers and heat pump systems. Suitable for rooftop installation with minimal structural loading.
Industrial Refrigeration
Glycol coolers for cold storage, food processing and pharmaceutical refrigeration systems requiring clean, waterless operation.
Power & Energy
Generator set cooling, ORC system heat rejection, transformer oil cooling and power plant auxiliary cooling in water-scarce locations.
Chemical & Pharmaceutical
Process fluid cooling in chemical reactors, API manufacturing and pharmaceutical production where fluid purity and contamination prevention are critical.
Metal Processing & Plastics
Hydraulic oil cooling and mold temperature control for injection moulding, die casting, heat treatment furnaces and metalworking machinery.
Logistics & Export
Packaging & Shipping
Haofeng has extensive experience in international export packaging and logistics. Equipment is delivered safely to project sites worldwide.
Export Packaging Standards
- Wooden pallet and crate packaging for all units. ISPM-15 heat-treated timber for international export compliance.
- Coil circuits charged with dry nitrogen at 0.5 bar to prevent internal oxidation during transit and storage.
- Fan blades and protruding components protected with foam padding and polypropylene strapping.
- Moisture-barrier film applied to coil surfaces for coastal and high-humidity transit routes.
Shipping & Lead Times
After-Sales Support
- 18-month warranty from date of shipment on all manufacturing defects.
- Installation and commissioning guidance provided via video call and written documentation.
- Spare parts -- fan motors, belts, sensors -- stocked and available for rapid dispatch.
- Technical engineers available for on-site support for large-scale or complex projects.
Get Your Dry Cooler Selection & Quotation
Submit your operating conditions and receive a professional thermal selection, equipment recommendation and competitive quotation within 24 hours.
Phone / WhatsApp
+86 156 5364 3728
ling@hfcooling.cn
To receive an accurate selection, please provide: